MANUFACTURING
CAPABILITIES
1
1
Facilities
Unimech manufactures an array of products for the aerospace, defence, semi-conductor and energy sectors. Our product offerings
include aero-tooling and precision parts and assemblies including electromechanical subsystems for nuclear reactors, and
semiconductor manufacturing equipment
Unit 1 machine shop
Our facility in Unit I in Peenya, Bangalore (“Unit I”), is spread across an area of over 30,000 sq. ft. and is equipped with a temperature-controlled machine shop including computerised numerical control (“CNC”) turning and milling machines and capability maturity model (“CMM”) capabilities, primarily required for machining highly complex component parts for Indian defence, energy and aerospace customers.
Unit II. SEZ facility
Our Unit II facility is situated in a Special Economic Zone (“SEZ”) near Bangalore International Airport (“Unit II”) which is spread across an area of over 90,000 sq. ft. and is equipped with turnkey capabilities for machining, fabrication, assemblies and other special processes. We are in process of further expanding our existing Unit II facility in Bangalore by increasing production capacity to meet the growing demand from our existing customers. This facility focuses on aerospace tooling, complex manufacturing solutions and complex component part machining for the global licensees and OEMs.
2
2
Machining capabilities
Our integrated design, engineering, and production capabilities, combined with expertise in collaboratively developing customized solutions in industries such as aerospace have enabled us to deliver quality solutions to our customers.
3 Axis CNC
Max X axis travel – 1260mm
Max Y axis travel – 610mm
Max Z axis travel – 610mm
4 Axis CNC
Max X axis travel – 2200mm
Max Y axis travel – 1400mm
Max Z axis travel – 750mm
5 Axis CNC
Max X axis travel – 800mm
Max Y axis travel – 450mm
Max Z axis travel – 500mm
CNC Turning
Swing over dia – 648mm
Swing over bed length – 1118mm
RPM – 2400
CNC Turn Mill
Swing over dia – 426mm
Swing over bed length – 571mm
RPM – 4000
CNC VTL
Swing over dia – 1600mm
Swing over bed length – 900mm
Conventional turning/VTL
Swing over dia – 350mm
Swing over bed length -1000mm
RPM – 1235
3
3
Tolerances achievable
CNC Turning Tolerance Capability
Job Size
10 – 250mm
250 – 500mm
500 – 2000mm
Position
0.015mm
0.025mm
0.035mm
Max surface finish
Ra0.4
Ra0.8
Ra0.8
Flatness/Parallelism
0.01mm
0.02mm
0.03mm
CNC turning tolerance Capability
Job Size
10 – 250mm
250 – 500mm
Above 500mm
Diameter
0.005mm
0.015mm
0.025mm
Max surface finish
Ra0.4
Ra0.4
Ra0.8
Total runout against datums
0.005mm
0.01mm
0.02mm
Precision weldments & machining jobs
Our vendor network combined with our in-house capabilities, provides us with the ability to scale and efficiently produce complex components, high precision fabricated assemblies and other tooling products with very close tolerances
4
4
Digital manufacturing systems
Unimech deploys a range of digital manufacturing systems which integrates the complete process from order origination to order delivery. Our digital manufacturing system captures all inspection requirements and measurements underpinning our commitment to the high standards of quality. We developed an in-house ERP system which plans and tracks every step of the product manufacturing process, from inception to completion, including the movement of all components to external vendors, thereby assisting in timely delivery of our products.
Digital quality management system
ERP system
Certifications
